Closed Cell Polyethylene Joint Formers & Back Up Material

dura.®cord and dura.®sheet are manufactured from low density, closed cell expanded polyethylene. They are highly flexible and compressible, with excellent recovery properties and tensile strength. 

dura.®cord: back up material is supplied in various diameters. 

dura.®sheet: permanent, preformed bond breaker and joint former. 

Uses
 dura.®cord and dura.®sheet are semi-rigid joint fillers used for forming expansion joints or as a backing material for joints in:

  • Concrete
  • Brickwork
  • Blockwork
  • Retaining walls
  • Deck slabs
  • Reservoirs
  • Paving
  • Columns

dura.®sheet 100 is suitable for use in water retaining structures and conforms to the requirements of a.b.e.® Construction Chemicals specifications for the sealing of water retaining structures.

Advantages
  • Rot proof 
  • Fine closed cell structure 
  • Non-absorbent 
  • Resilient 
  • Low load transfer 
  • Bitumen free 
  • Non-tainting 
  • Ozone friendly and recyclable 
  • Good thermal properties
Installation

dura.®cord should be compressed into the joint to approximately 70% of its original size. Where hydrostatic pressures are present, compression should be to approximately 40% of its original size. 

For most effective results, dura.®cord must be inserted into the joint to a depth that will accommodate the depth of sealant specified i.e. joints from 6mm to 12mm wide, width and depth must be equal. From 12mm wide to 24mm wide the depth should be 12mm, and for joints over 24mm wide the depth should be half width. 

In order to prevent movement of the dura.®sheet when installing in expansion joints between suspended slabs use partly projecting copper nails or daubs of adhesive. 

When forming expansion joints with dura.®sheet in in-situ concrete joint sealing slots can be formed by first cutting through the dura.®sheet to the required depth and pinning the strip back on to the remaining dura.®sheet with 50mm panel pins installing the filler flush with the concrete surface. Prior to sealing remove the top strip to provide a clean joint ready for preparation of the joint sealant installation. 

Bond breakers are not required as elastomeric sealants will not bond to the dura.®cord and closed cell side of dura.®sheet. A pvc tape should be applied to top of dura.®sheet to avoid adhesion of sealant to open cell structure. 

Design Criteria

Typical movement joint

abe-construction-chemicals-general-construction-ds_duracord_durasheet-1

Technical Data

TECHNICAL DATA 

TYPICAL PROPERTIES 

dura.®sheet 

Unit 

40 

Test 

100 

Nominal Density (kg/m3

kg/m3

43 

ISO 845:2006 

241 

Compression set

49,5 

ISO 1856:2000 

32,4

Tensile strength @ peak 

kPa 

396 

ISO 1798:2008 

1199 

Tensile elongation 

70,4 

ISO 1798:2008 

57,4 

Colour 

Blue 

Black 

Service temperature 

-40ºC to +90ºC 

Chemical resistance 

Resistant to acids and alkalis. Good resistance to oils, petrol, diesel fuel and solvents 

Toxicity 

Non-toxic (inert) and has no rodent attraction 

Flexibility 

Good to -40(sup>oC 

Composition 

Closed cell expanded polyethylene 

Model Specification

dura.®cord 

Closed-cell polyethylene backing cord for filling and dimensioning joints prior to sealing with an appropriate flexible sealant. 

The backing cord will be dura.®cord, a closed-cell polyethylene backing cord applied in accordance with the recommendations of a.b.e.® Construction Chemicals 

dura.®sheet 40 

Non-absorbent, closed-cell polyethylene joint filler. Used as an expansion joint former for paving, pooldecks, between columns and brickwork, walls and floors in in-situ cast concrete not subject to hydrostatic pressures. 

dura.®sheet 100 

Non-absorbent, closed-cell polyethylene joint filler. Used as an expansion joint former for reservoirs, water retention works and sewage works. 

Packaging

dura.®cord is supplied in 100 metre continuous rolls in various diameters from 6mm to 50mm.

dura.®sheet is supplied rectangular sections of 1.2 m x 2.4 m in various thicknesses from 6 mm to 50 mm. Where continuous lengths are required, the supplied lengths are easily joined using a good neoprene contact adhesive.

Handling & Storage

This product has a shelf life of 12 months if kept in a dry cool place in the original packaging. In more extreme conditions this period might be shortened.

Health & Safety

In the event of a fire care should be taken not to inhale the fumes of burning dura.®cord or dura.®sheet.

Important Note

This data sheet is issued as a guide to the use of the product(s) concerned. Whilst a.b.e.® Construction Chemicals endeavours to ensure that any advice, recommendation, specification or information is accurate and correct, the company cannot – because a.b.e.® has no direct or continuous control over where and how a.b.e.® products are applied – accept any liability either directly or indirectly arising from the use of a.b.e.® products, whether or not in accordance with any advice, specification, recommendation or information given by the company.

 

Further Information

Where other products are to be used in conjunction with this material, the relevant technical data sheets should be consulted to determine total requirements. a.b.e.® Construction Chemicals has a wealth of technical and practical experience built up over years in the company’s pursuit of excellence in building and construction technology.